Aircraft Mechanic

Aircraft Mechanic

Fred Robel

27 Years Experience

Au Gres, MI

Male, 49

I'm a licensed Aircraft Mechanic & Inspector with twenty five-plus years in the field. I've had a varied career so far, with time spent in the sheetmetal, mechanic, and inspection specialties. Most of my time is on heavy Boeing and McDonnell Douglas aircraft, of the passenger, cargo, and experimental type. This career isn't for everyone, but I enjoy it.

Please do NOT ask me to troubleshoot problems with your airplane, that is not what this Q&A is for.

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Last Answer on July 09, 2022

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I am a brand new A&P. What advice would you give to someone like myself, especially in regards to improving my skills? I came into school with virtually no mechanical experience, so the last 2 years were a growing process for me.

Asked by Nate over 8 years ago

One word: Diversify.

For your long term career health, try to diversify as much as possible in these beginning years of your A&P career.  

You will probably get stuck in one department or another, if you work for a large outfit, and that's fine. Learn all you can, and try to be the best you can be (learn the manuals and how to find what you need in them!). But whenever you can, take the opportunity to work outside of your department specialty. Lend a hand to Avionics, Sheetmetal, Composite, Powerplants; whenever you can. An extra hand that knows how to do things will seldom be turned away when it is needed. 

"Help me...... buck this rivet, ring out this wire, hold this bolt while I torque the nut, get the vacuum set on this composite repair...." All things that help you learn a little bit more.

Eventually, you'll probably settle into one speciality; maybe start moving up the ladder; and that will make it harder to do other things. So do it now, while you are new. It will pay off in the long run, when you want to try being an inspector, or a manager, or a maintenance planner. Experience helps you make better decisions.

If it is hard to branch out at work, then think about any local aviation museums. Places like the Yankee Air Force are always looking for qualified volunteers. You'll learn a ton from the old retired guys that are usually there.

I have some standard advice I give too: Don't go into deep debt with the tool truck (Snap-On, etc); just get a decent box, and decent tools; you can add the fancy stuff later as you need it or can afford it. People might sometimes tease you for having Craftsman tools or the like, but you'll have more money in your bank account. (Except for the Snap-On ratcheting screwdriver, with the hard plastic handle; those cannot be beaten. Well worth the money)

Don't step on too many toes, or piss too many people off needlessly. This industry is smaller than you can imagine. Often you'll have to go back to work for a place you never thought you'd go back to; or work with/for someone from the past who wasn't your favorite person. Just keep it professional when in doubt.

Hello Sir,
I'm Naba from India..
I'm 16 years in 10 grade.
I want to become a aircraft mechanical engineer.. So I am planning for my further studies.. Which country/city should I plan to go after I finish my 11th grade?

Asked by Naba nargis almost 10 years ago

Naba, as an FAA licensed aircraft mechanic & inspector, who has worked primarily in the Mid-Western USA; I can really only answer you based on that experience.

If you plan on coming to the USA to get your Airframe & Powerplant licenses; I would recommend against large "Mechanic Factories" such as Emery Riddle.  Choose a smaller school program.  My Alma mater is the Lansing Community College aviation technology program, and I liked it very much, and it did not cost too much for a two year degree + my A&P.  I can also recommend the aviation maintenance program up at Northern Michigan University; where you can get your A&P, and stick around for a four year degree as well.  Those would be my personal recommendations.

If you meant going to some other country, then I'm afraid I cannot help you much.  

If you meant becoming an aircraft mechanical engineer, in the respect of being the guy who designs the aircraft; then I'm really really not the guy to give you advice.  I'm a mechanic.  :D

I'm currently thinking about going to college to become an aircraft technician, is this similar to an aircraft mechanic? Also what are the pros and cons of your job?

Asked by Adam D about 11 years ago

An aircraft technician, is an aircraft mechanic, and vise versa.  Also, in some parts of the world, we are called aircraft engineers.

The term technician, has been taking the place of mechanic more and more, due to a push in the industry for us to be considered more than just mechanics.  And once you get deep into your training for the profession, if that's what you want, you will see why.  

You will learn how to take care of all the mechanical systems of an aircraft, you will learn how to repair sheetmetal and composites, you will learn how to paint it, you will learn how to troubleshoot the electronics suite, etc.  The aircraft of today are not the simple things that they used to be, not that they were ever simple (just check out hydromechanical fuel controls!).

The pros and cons of the job really are dependant on where you end up working.

Working outside in lousy weather is kind of a con; as is dealing with lavatory waste systems; crawling around in the dirty belly of an airplane (especially a narrow body!).  Sometimes you will find yourself working too many hours.  Sometimes not enough maybe.  You will feel underpaid.  You will often feel humble about your job, and just call yourself a mechanic.  But then you'll sometimes find yourself annoyed when someone from outside the profession calls you the same thing.  

Sometimes you'll have to go on the road, with little advance notice, and not know exactly when you'll get back.  

Long unpredictable hours, and high stress, lead to a high rate of divorce in our profession.

The pros, are many, and sometimes intangible.  If you really love airplanes, and if you don't you  should turn back now, this job is really great.  With lots of different facets to the job, you will work on many different things.  You will gain confidence in your abilities.  You will acquire a tool collection!  People who ask you what you do for a living, will often be super impressed.  

Many of our jobs have us travelling the world, on the company's dime.  I've visited all the continents except Antarctica in my travels for work.  

The intangible pro, is mostly the feeling you get.  When you walk among the aicraft in special moments, or when you see them arrive or fly away, or as you sit in the cockpit running all four engines to takeoff power for ground tests.

That feeling you get, is the real pro.  No matter where you end up.  If you love aviation, that's all you need.

What do you think are the most realistic plane crash movie scenes?

Asked by evan about 12 years ago

I really can't say. I've never been to a real crash site before. From the pictures I've seen, you usually have one of two scenarios: Either there is nothing but little chunks of metal and debris everywhere, or there are several largish chunks of airplane (sometimes just one bent up airplane if it was really low speed). I do know what isn't very realistic. Having engines running after the crash, is pretty far fetched, such as was seen in the opening scenes of Lost and Cast Away. Maybe I've just avoided most plane crash movies.

How big of a divot to a plane's exterior would change its aerodynamics? If I took a hammer and just whacked the top of the wing a few times to dent it slightly, would that render the plane non-airworthy?

Asked by wutang about 12 years ago

Strictly speaking; I don't know.  If you look in the maintenance manual for any given aircraft, you will find limits for dents.  Depth, width, etc.  These would be dents that do not have any structural damage of any other kind associated with them.

So, if you took a hammer and dented the airplane 'slightly' it may or may not be airworthy.

Would it fly?  Probably; because it would take a terrific amount of surface deformation to ruin the aerodynamics completely.

But technically airworthy, is another matter.

How do they install wifi on an airplane? My phone doesn't get reception at 30,000 feet, and don't they need that signal to make it work?

Asked by MOOAAR about 12 years ago

The system I've seen installed is a satellite based system. A satellite antennae is installed on top of the aircraft, and then a wireless router is located somewhere in the cabin. So no, it doesn't use the same land based signals that your phone uses.

As a certified aircraft mechanic, do you travel anywhere in the world for free or do you still have to pay for the plane ticket.??

Asked by Kou Yang almost 12 years ago

No, I certainly cannot travel for free anywhere.  I, along with most other mechanics must pay our own way, just like the rest of the public.

Often, if you work for one of the major commercial air carriers, you can get discounts, or fly free on 'standby'.  But, most mechanics do not work for those companies.