Fred Robel
27 Years Experience
Au Gres, MI
Male, 49
I'm a licensed Aircraft Mechanic & Inspector with twenty five-plus years in the field. I've had a varied career so far, with time spent in the sheetmetal, mechanic, and inspection specialties. Most of my time is on heavy Boeing and McDonnell Douglas aircraft, of the passenger, cargo, and experimental type. This career isn't for everyone, but I enjoy it.
Please do NOT ask me to troubleshoot problems with your airplane, that is not what this Q&A is for.
It depends.
Depends on where you work; who you work for; and what type of equipment they are flying.
Aviation is a 365/24 industry, generally speaking. And somebody has to cover the 'crappy' shifts.
Heavy repair facilities tend to get stuck with a lot of crunch time overtime. When the planes are getting close to completion usually.
Flight line work will get hit with last minute overtime sometimes. When a plane breaks and you have to fix it before it can go.
Basically, unless you work in more of a shop environment, away from the flying part of aviation; then you will probably experience some level of unpredictability in your schedule.
You'll probably work weekends, at least sometimes.
There isn't a really straightforward answer to your question.
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There are several types of 'reports' that I have to make in the course of my work.
The simplest one is the Non-Routine. When I find something wrong, or that needs doing on the aircraft: I fill out this form, which gets recorded in the records, and then is addressed by the appropriate department at our Repair Station (maintenance, sheetmetal, avionics, paint shop.....etc)
Another kind of report we have to fill out sometimes is called an Service Difficulty Report (SDR). These are filled out whenever certain "critical" systems or structures have a problem. Such as emergency equipment. If we have an emergency light that doesn't test properly; we have to fill out the report. This gets submitted to the FAA, and goes into a huge database which is all sorted out as to types of aircraft and issues; and is used to help them decide when to issue Advisory Directives (AD's).
As to Oral Communication: There is oral communication all the time. Even if it is something that is written down, we usually go over it verbally (and use our hands for that matter). As an Inspector, I communicate with the mechanics on the floor, their supervisors, and often the Hangar or Shop Foreman. At our Repair Station, everything is 100% inspection buyback; so we are constantly in demand to witness certain steps of jobs, or to do final buyback on tasks.
We use all types of communication here. We use written communication, via our non-routine and routine task cards, written turn overs on jobs and shift work, as well as little grease pencil notations on the aircraft itself, to help guide mechanics to the discrepancy areas.
We use oral communication, to discuss the steps of a job that is about to be performed, as well in all other steps of maintenance. Reading body language and speech inflection is also important when talking about the work at hand.
Poor communication results in about what you'd expect. From the nearly harmless simple repetition of a task that was already completed; to the disastrous of having an aircraft fall off of jacks during a jacking procedure, due to confusion in the communication between the guys manning the jacks and the person monitoring the level indicator.
Essentially, with poor communication; people can get hurt or die, and aircraft can be damaged or destroyed.
Clear, concise, and timely communication is essential to any operation; especially aviation activities.
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Naba, as an FAA licensed aircraft mechanic & inspector, who has worked primarily in the Mid-Western USA; I can really only answer you based on that experience.
If you plan on coming to the USA to get your Airframe & Powerplant licenses; I would recommend against large "Mechanic Factories" such as Emery Riddle. Choose a smaller school program. My Alma mater is the Lansing Community College aviation technology program, and I liked it very much, and it did not cost too much for a two year degree + my A&P. I can also recommend the aviation maintenance program up at Northern Michigan University; where you can get your A&P, and stick around for a four year degree as well. Those would be my personal recommendations.
If you meant going to some other country, then I'm afraid I cannot help you much.
If you meant becoming an aircraft mechanical engineer, in the respect of being the guy who designs the aircraft; then I'm really really not the guy to give you advice. I'm a mechanic. :D
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Strictly speaking; I don't know. If you look in the maintenance manual for any given aircraft, you will find limits for dents. Depth, width, etc. These would be dents that do not have any structural damage of any other kind associated with them.
So, if you took a hammer and dented the airplane 'slightly' it may or may not be airworthy.
Would it fly? Probably; because it would take a terrific amount of surface deformation to ruin the aerodynamics completely.
But technically airworthy, is another matter.
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I really can't say. I've never been to a real crash site before. From the pictures I've seen, you usually have one of two scenarios: Either there is nothing but little chunks of metal and debris everywhere, or there are several largish chunks of airplane (sometimes just one bent up airplane if it was really low speed). I do know what isn't very realistic. Having engines running after the crash, is pretty far fetched, such as was seen in the opening scenes of Lost and Cast Away. Maybe I've just avoided most plane crash movies.
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No, I certainly cannot travel for free anywhere. I, along with most other mechanics must pay our own way, just like the rest of the public.
Often, if you work for one of the major commercial air carriers, you can get discounts, or fly free on 'standby'. But, most mechanics do not work for those companies.
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The system I've seen installed is a satellite based system. A satellite antennae is installed on top of the aircraft, and then a wireless router is located somewhere in the cabin. So no, it doesn't use the same land based signals that your phone uses.
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